Applications of Osprey Aerated Concrete

Lightweight Insulated Roof Insulation is an Aerated Concrete or Foamed Concrete insulation materials for flat roofs or roofs with slight slope. It can be easily applied with mobile equipment.

Lightweight Insulated Roof Insulation has to be applied in combination with a water-proofing layer also in case of humid regions. On the surface normally tiles or other ceramic products can be placed. Densities between 200 Kg/m³ till 1,000 Kg/m³ can be used. Lower densities provides higher insulation value and higher densities provide less insulation value but more compressive strength. For more kindly click here

Lightweight Sound Insulated Floor Screeds is a stable compensation and filling layer with insulating properties. It is accessible as soon as the day after application. An additional supply of energy for the curing process is not required.

On top normally the final floor screed can be applied if the density of the Subfilling is very low. In some countries also higher densities of Cellular Lightweight Concrete or Foamed Concrete Floor Sub-filling are applied and directly tiles on top. Densities between 600 Kg/m³ till 1,400 Kg/m³ can be used. Lower densities provides higher insulation value and higher densities provide less insulation value but more compressive strength. For more kindly click here

Cellular Lightweight Concrete or Foam Concrete Sunken / Geo Fill can be used for a variety of different applications for

• Filling of Sunken areas in toilets
• Filling of unwanted voids such as old pipelines or service shafts
• Stabilization in case of bridge abutments or tunneling
• Stabilizing the slopes after landslides or in case of old mines 

Densities between 200 Kg/m³ till 1,000 Kg/m³ can be used. Lower densities provides higher insulation value and higher densities provide less insulation value but more compressive strength. For more kindly click here

Osprey Aerated Concrete Cast at Site Wall using LGS Frame can be applied to cast monolithic walls at site. First the whole Light-Gauge Steel (LGS) frame structure has to be installed. Than cement fibre boards or MGO boards are applied on the outside of the steel structure. Osprey Aerated Concrete or Foam Concrete will be manufactured using Foaming agent, and Foam Generator and pumped into the wall system afterwards using Special Foam Concrete Pump.

The use of Osprey Aerated Concrete technology in opposite to other competitor products is leading to an excellent stability and therefore a completely consistent result. There is no variation in density if different parts of the wall are controlled by density.

With Cellular Lightweight Concrete or Foamed Concrete Cast at Site Wall using LGS, walls up to 3 meters in height can be poured. The density can be varying between 200 kg/m³ for non-load bearing walls up to 800 kg/m³ for load bearing walls. So the applicator can decide whether to have a heavier product with high compressive strength and lower insulation effect or the reverse, an insulating product with sufficient compressive strength. For more kindly click here

Osprey Aerated Concrete Cast at Site Wall using form work can be applied to cast monolithic walls at site. First the form work has to be installed, then the Cellular Lightweight Concrete or Aerated Concrete or Foamed Concrete will be manufactured using Foaming agent and Foam Generator and pumped into the form work. Depending on the applied density and ambient temperature the form work can be removed after 24-72 hours already. The use of Osprey Aerated Concrete technology in opposite to other competitor products is leading to an excellent stability and therefore a completely consistent result. There is no variation in density if different parts of the wall are controlled by density. With Osprey Aerated Concrete Cast at Site Wall using form work, walls up to 3 meters in height can be poured.
The density can be varying between 400 kg/m³ to 800 kg/m³ for non-load bearing walls and 1000 to 1800 kg/m³ for load bearing walls. So the applicator can decide whether to have a heavier product with high compressive strength and lower insulation effect or the reverse, an insulating product with sufficient compressive strength. For more kindly click here

Osprey Aerated Concrete Pre Cast Wall Panel using LGS Frame is a very modern construction material. The panels are using a light-gauge-steel (LGS) structure for the load bearing part and Cellular Lightweight Concrete or Foam Concrete only as an infill material. The panels can be either constructed with a Cement Fibre board or MGO board as the outer cover or using a form work, that will be removed after pouring again. Panels will be cast under vertical position. So Osprey Aerated Concrete has to be cast into the height of one respective story (2.4 to 3.0 meters) normally. The use of Osprey Aerated Concrete technology in opposite to other competitor products is leading to an excellent stability and therefore a completely consistent result. There is no variation in density if different parts of the wall are controlled by density.

The density can be varying between 200 kg/m³ to 800 kg/m³ for non-load bearing walls and 1000 to 1800 kg/m³ for load bearing walls. So the applicator can decide whether to have a heavier product with high compressive strength and lower insulation effect or the reverse, an insulating product with sufficient compressive strength. For more kindly click here

Osprey Aerated Concrete Pre Cast Modular Wall System can be used to cast complete walls under horizontal conditions. Based on the pouring table various dimensions in height and length can be applied.

This is a typical application for containerized and standardized building methods. Depending on the size of the wall system diverse reinforcements are essential to ensure transportation, handling at construction side and load bearing effects. Lightweight Concrete, Aerated Concrete, Foamed Concrete Density for such application can be between 800 Kg/m³ till 1200 Kg/m³ depending on the strength of the panel needed. For more kindly click here

Osprey Aerated Concrete Decorative Elements is well suitable to pour Foamed concrete into individual moulds for various non structural artistic elements such as cement pots, facade elements or artificial stones.

With the Foaming agent and Foam Generator, the viscosity can be adjusted as requested by manufacturers. Density for such application can be between 600 Kg/m³ till 1200 Kg/m³ depending on the strength of the element needed. For more kindly click here

Osprey Aerated Concrete Block is a Lightweight Concrete, Aerated Concrete, Foamed Concrete block for every masonry wall system. It fulfills all requirements for a modern masonry unit and can substitute CMUs (Concrete Masonry Unit) AAC (Autoclaved Aerated Concrete) or clay bricks.

Environmentally-friendly manufacturing and a very cost effective construction material, durable and sustainable for all climatic regions. It combines a good insulation effect (due to the embedded air) with structural characteristics. For more kindly click here